Facts & Facilities


Facility


Overview

Years in Business: Since 1994, 23 Years
Total Square Footage: 30,000
Manufacturing Space: 25,000
Assembly Space: 5,000
Total number of Employees: 45
Number of Weekday Shifts: 2, available shifts: 4
Customer Quality Rating: 98%
Our On Time Delivery: 98%

SERVICES & SYSTEMS

  • CNC Laser Cutting
  • N/C Punching
  • CNC Machining / Milling / Turning
  • In House Powder Coating & Silk-Screening
  • “Fast Track” / Quick Turn / Prototyping
  • SolidWorks 3D Modeling
  • Metal Forming
  • Welding, TIG & MIG
  • Resistance Welding
  • ISO 9001:2015 registration

Epocs Engineering Support and Services

Our part programming department uses the latest in manufacturing software including:

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SolidWorks 3D CAD Design software,

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Amada’s AP100 programming software,

and

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MasterCam CNC Software.

Our experienced programming department can build parts and assemblies from your solid model files or dimensioned blueprints. If necessary, we can assist you with part design through the finished product. The EPOCS Postfix mailserver can accept emailed files up to 10MB making it possible to quickly transfer your files for quote and manufacturing.

Engineering Services Offered:

  • Feedback on customers initial designs, resulting in reduced cost and lead times
  • Combined Engineering Experience of 60 years.
  • Documentation support and analysis
  • Translation of customers file formats
  • Support the manufacturing floor with precise processes which lead to a reduction in variances and cost
  • Bar coding for real time tracking of your jobs

In order to process customer orders, please provide two file types for each part-
  • Model geometry to program from, and
  • Part drawing with notes, customer information, etc.

The EPOCS programming department uses SolidWorks 3D CAD Design software. The file types we prefer to process are solid model geometry, favoring SolidWorks native files or any of the file types supported by SolidWorks. 3D model geometry is preferred. If native files are not available then the next best file types would be STEP, IGES, or Parasolid file types. If 3D model files are not available, EPOCS can make use of 2D file types such as DXF or DWG files. If no electronic data is available, EPOCS can create the necessary geometry from customer supplied drawings, though additional charges may be applied depending upon the complexity of the project. The CAD model files only contain the geometry that represents the part. An additional file is needed to support the model/geometry file. This file would provide information including material type, finishing, expected tolerance, hardware call-outs, tapped holes, etc, and any outstanding features or information needed to produce the customer’s product. The file type for this purpose could be a PDF file or any drawing file that could be used to support the geometry file.

SHEET METAL SERVICES


Laser Cutting

  • New Amada Ensis 3015 AJ Fiber Optic Laser
  • Amada Gemini Laser 4,000-Watt w/loader

AMADA_ENSIS_3015_AJ_Fiber_lezer


CNC Punch Presses

  • Amada Vipros Queen 357 with Robotic Loader, 58-station turret punch press with 2 auto index stations
  • Amada Aries Punch Press with 20-station turret with 2 auto index stations

cncpunchpress


Forming / Press Brakes

  • Amada 10' HD1303NT 143 Ton Press Brake
  • Amada FABlll-8025 8’ 80 Ton Press Brake
  • Amada RG-80 8’ 80 Ton Press Brakes

forming press brake


Machining Services

  • Haas Super Mini CNC Machining Center, 16” x 12” x 10”
  • Haas VF2 CNC Machining Center, 30”x16”x20”
  • Haas VM2 CNC Machining Center, 30”x30”x20”
  • Haas VF3 CNC Machining Center 40” x 20 “ x 24”
  • Haas ST-10 CNC Lathe, 6000 RPM, 6.5” Chuck, 1.75” Bar Capacity w/Feeder
  • Leadwell MVC-760 CNC Milling Center, 40”x20”x20”

Milling center

HAAS ST-10 Cropped 2 medium


Powder Coating and Silk Screening

  • In House, G.A.T. Automated Powder Coating Paint System
  • With 3 stage Iron Phosphate Cleaning System
  • In House, Silk Screening, Custom Color Matching and Copy Exact Services including Art Work


powder coater


Secondary Metal Fabrication Equipment

  • Time Saver, 36” Wet / Dry Grainer
  • Haeger 618 Hardware Insertion Presses, (2) with Auto Feed
  • Pexto Mechanical Shear, 6’ Capacity
  • Thermal Arc Tig Welders, (3) Certified to AWS D1.2 & D17.7
  • Thermal Arc Mig Welders, (3)
  • Lincoln Pulse Mig with Aluminum Spool Gun
  • Amada ID40IV-HP-NT Spot Welder, 80KVA Certified to Mil-W-6858
  • Surfox T Weld Cleaner for Stainless Steel
  • 60” Stroke Sander
  • RotoBrite Vibratory Finishing
  • Burr Bench 3 Station Vibratory Finishing

Quality Control Inspection Equipment

  • Helmel CMM, 30” x 40” with CMM Manager 2012
  • 36” x 48” Starett Surface Plate
  • 24” Height Gage
  • Various Sizes of Gauge Blocks, Pin Gauges, Calipers & Verniers

Logistics

  • 2001 Freightliner 24’ Box Truck
  • 2010 Chevrolet 1 Ton Van
  • 4500 Lb. Toyota Fork Lift
  • Auto, Stretch Wrapping Machine